Technology
Remote 3D Body Scanning
for Custom Seating Inserts
We replaced clinical scanners with mass personalization at scale. Smartphone + vacuum kit → professional 3D scan. One remote 3D body scanning → permanent Digital Twin seating.
The Problem with Traditional Custom Seating
Two flawed methods dominated custom seating: Clinical 3D Scanners — expensive, requiring specialized facilities. Or Plaster & Resin Casting — messy, inaccurate, outdated.
We engineered a hybrid physical-to-digital capture method — professional-grade 3D anatomical data using only a smartphone.
Traditional
- ✕Studio visit required
- ✕Plaster cast / foam impression
- ✕Manual shaping
- ✕1 product, no digital record
- ✕If it breaks — start over
SCANCUSTOM
- ✓No studio visit — ScanCustom Kit ships to you
- ✓Smartphone video + Computer Vision AI
- ✓5-axis CNC-milled to your Digital Twin
- ✓Vault stores your anatomy forever
- ✓Re-order in 48h
Capture → Reconstruct → Mill → Deploy
Capture
Ship vacuum cushion → sit → it locks your anatomy + seat geometry instantly.
Reconstruct
Smartphone video → Computer Vision builds mm-perfect Digital Twin seating.
Mill
Digital Twin seating → in-house 5-axis CNC carves custom seating inserts from technical foam.
Deploy
Hand-upholstered, quality-checked, shipped. Vault stores Twin for 48h re-orders of AI custom foam inserts.
Watch the full process
Your Anatomical Digital Vault
Your Digital Twin isn't just a scan — it's a living record of your anatomy. Growth updates for children. Cross-product transfers. Instant re-orders in 48h. Encrypted, GDPR-compliant.
Encrypted Storage
GDPR-compliant. Your anatomy is versioned, archived, and reproducible — like source code for your body.
Cross-Product
One scan, multiple products. A motorsport scan becomes an office insert. A wheelchair scan becomes a car seat insert.
Growth Updates
Children grow. Conditions change. We adjust Digital Twin parameters and re-mill — no full re-scan needed.
Why this can't be copied
Zero Hardware Barrier
No complex scanning hardware needed. We can scan a CP patient in Germany, a CEO in London, and a racing driver in the US — simultaneously.
Battle-Tested Where It Matters Most
Our CV engine was trained in medical rehabilitation. Building a model that safely corrects severe pediatric scoliosis requires precision mass-market apps cannot achieve.
Open Innovation Ready
Our Digital Twin API is built to scale. We can plug our AI engine into production lines of legacy automotive and luxury furniture brands — their digital bridge to mass personalization.
Technical specifications
Experience the Precision.
Whether you are seeking medical support, motorsport control, or executive comfort — the process starts with a simple scan. Have questions about our technology? We're here to help.
info@scancustom.com
Location
Cyprus, EU · Manufacturing across Europe